5 Ways Robotics is Changing Manufacturing


The need for top quality automated tools in combination with the request for improved margins and faster completion of the various manufacturing projects are some of the main reasons why robotics could be decisive for the future of manufacturing.

Nevertheless, there are still many things that have to be done before we can claim that robotics is taking over manufacturing. The good news is that automation plays already an integral role in the industry.

We did some research and we present to you below five ways in which the use of robotics can transform manufacturing:

1. Multi-functional robots

One of the biggest misconceptions in the manufacturing industry is that robots can serve multiple purposes and missions. Truth is, though, that in the majority of cases the process adjusts to the robot and not the opposite. That’s because most of the robots are built in order to complete one particular task.

As you can imagine, this hinders flexibility and limits the potential for a more agile and efficient manufacturing process. Under such circumstances, customization is out of the question.

The advent of better software could contribute dramatically toward the creation of interchangeable robotic units of improved quality. As a result, professionals working in manufacturing would have the option to constantly repurpose their robots on site according to their daily needs.

2. Portable robots

Another big challenge that robotics is expected to solve in the near future has to do with the portability of the manufacturing equipment. Due to the lack of flexibility and the limitations in terms of design and functionality, the deployment of manufacturing robots costs a lot both in terms of time and money.

It is no exaggeration to mention that in certain cases the total cost of deployment can be considerably higher than the purchasing cost of the robot. To this problem, add also the cost of redeployment as well as the effort and resources required in order to train those who handle the robot.

It comes as no surprise, then, that one of the most beneficial changes that the advent of advanced robotics will eventually bring has to do with the simplification of the deployment process, the increase of portability and by extension the acceleration of the whole process.

3. Improved collaboration

Collaboration is another significant parameter both in manufacturing and other industries, such as construction. The ongoing technological progress is anticipated to revolutionize the way robots work and collaborate on site with other systems and people.

At the moment, there are still many steps that need to be taken before we can say that robotics has fully unlocked collaboration on site. For instance, most of the robots in warehouses and factories work well secluded from people.

However, the first tracking sensors with the help of which robots can detect people and potentially collaborate with them in harmony have already been created. This is a remarkable first step which will eventually lead to a more productive and data-driven manufacturing process.

4. Smart factories

As a continuation of the previous point, it is apparent that the emergence of smart factories is a matter of time. By the term ‘smart factory’, we mean production units which go beyond the basic automation functions and allow the unhindered real-time flow of information between the different project sides.

Every component of the manufacturing process will be connected and the use of technologies such as artificial intelligence, augmented, and virtual reality will contribute to the faster and easier completion of a project.

Furthermore, the collected data will be used as the basis for future projects in an effort to save both time and financial resources. What is more, a fully-automated manufacturing procedure is expected to help significantly with lowering the production cost and increase customization.

A great example is Speedfactory the new Adidas factory in Ansbach, Germany which allows the creation of highly customizable trainers through the use of 3D printers and robots.   

5. A new type of workforce

Last but certainly not least, the type of workforce in the manufacturing industry is anticipated to change significantly during the upcoming years. The industry is becoming more automated day by day and it goes without saying that the need for tech-savvy individuals will increase considerably.

This is a great opportunity for the sector to redefine its profile and manage to attract young, ambitious workforce with a strong interest in automated tools and robotics. After many years, manufacturing can be seen again as an extremely appealing option for an ambitious long-term career.

Of course, some traditional manufacturing jobs are expected to be lost but this shouldn’t be seen as a reason to avoid automation. To the contrary, this ground shaking shift should be perceived as the perfect opportunity for the sector to invest in workforce training and embrace the presence of both people and robots in manufacturing’s next chapter.

Wrapping it up!  

To sum up, it is understandable that robotics holds great potential for the sector’s future. It goes without saying that we are still only in the very beginning of this journey. Nonetheless, the first signs are extremely promising and it is no exaggeration to claim that robotic technologies will sooner or later transform the manufacturing industry as we know it. This vital transition to a smarter and more automated manufacturing process will generate some remarkable opportunities for the sector and the people who work in it.

About the author: Anastasios Koutsogiannis is Content Marketing Manager at GenieBelt.

Manufacturing Transformation Driven By Industrial Internet Tech Revolution

According to researchers Peter C. Evans and Marco Annunziata of GE, we are now in the third major wave of technological revolution since the 18th century which they describe as the “Industrial Internet Revolution.” The other two major waves of technological innovation were the Industrial Revolution and the Internet Revolution. The key elements of the Industrial Internet include: intelligent machines, advanced analytics and connecting people to these systems.

In a nutshell the Industrial Internet will connect the world’s machines, facilities, fleets and networks using sensors and software applications. This will be combined with powerful analytics, predictive algorithms and automation. Lastly, people working anywhere will use these new tools to design and create more “intelligent” operations, maintenance, service and safety.

The following graphic shows the value to a number of major industries that is estimated if the full power of the Industrial Internet is realized.

What If Potential
What If Potential (Image Courtesy www.ge.com)

GE Software Suites: Building Out The Industrial Internet

GE has developed a leading suite of tools called Proficy Manufacturing Software which it continually upgrades and improves to support the needs of a rapidly developing Industrial Internet so that manufacturers can transform operations and take advantage of new capabilities.

The platform is a proven system for enabling more stable, manufacturing, harmony in supply chain management, and improving innovation in plants.

Driving the Internet of Things is the explosion in data coming from today’s connected and networked machines. “Big data” collection will help companies improve products and the bottom line through shorter lead times, improved production performance and superior operational efficiency.